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Put simply, thermoforming takes a roll of plastic, heats it, and molds it into a perfectly formed package (many, many times over). Straightforward as it sounds, it really is a complex process that must carefully consider heat transfer, pressure and vacuum, and the dynamics of forming. At Merrill’s we use precision microprocessor-controlled machinery to ensure we can produce huge quantities of perfectly flawless packages according to your design recipe. This quality control is reinforced with our ISO 13485:2016 quality management system.
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You don’t survive over 50 years in packaging without understanding the importance of on-time delivery. We can program delivery to meet your schedule and can work with Kan Ban, JIT and dock to stock programs.

“The sales reps have a strong knowledge in polycarbonate thermoform that has been helpful.”

John Warren,


Call us (800) 284-5910 or email